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Thursday, September 22, 2016

How To Draw a Circle Without a Compass 100 year ago



     Beginning in 1875, cigarette manufacturers started inserting trade cards into their paper packs of cigarettes to stiffen packaging. Soon, they got the idea to put actresses, baseball players and boxers onto those cards, grouped into collectible series. The cards, which continued into the 1940s, are highly valuable today, with the most expensive (featuring the face of rigorous anti-smoking baseball player Honus Wagner) selling for $2,350,000 in 2007.

In the 1910s, Ogden’s Branch of the Imperial Tobacco Co and Gallaher Ltd of Belfast & London printed “How-To” series, with useful tips for both everyday and emergency situations. From stopping a mad dog to lighting a match in the wind, these cigarette cards tell you the clever way to handle many of life’s problems.

Saturday, March 28, 2015

A woodworker's workbench




What is a workbench?

A woodworker's workbench isn't a table, it's a work-holding system. It's not something you set things on top of, it's a tool that holds your work. Where a worktable might have a machinist's vise bolted to its top, a woodworker's bench is built to accommodate a number of different workholding mechanisms, such as bench dogs, planing stops, hold fasts, or board jacks, and will usually have one more woodworker's vises integrated into its structure.
A workbench needs to be heavy enough that it doesn't move under you while you're working, and stiff enough that it doesn't rack itself to pieces under the forces that will be placed upon it. It doesn't take many hours of planing a board or hammering a chisel for a worktable made of nailed 2x4s to come apart. Traditional bench designs use mortise-and-tenon joinery, which is strong and rigid, but not really suited for a novice woodworker who doesn't already have a bench.

The design

This instructable shows how to build, with basic tools and readily-available lumber, a bench that provides most of the function of a traditional woodworker's workbench. I began with a design by Asa Christiana that was featured in the second season of finewoodworking.com's video series Getting Started in Woodworking. The project plans are available on their website.

Christiana's design was a simplification of a bench from Sam Allen's book ''Making Workbenches''.

The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.

The essence of the design is a joinery system using threaded rod that provides a great deal of strength and rigidity. The base is formed with 4x4 legs and 2x4 stretchers, connected with dowels and threaded truss rods. As screws are tightened down at each end of the rods, the structure is pulled together forming a rigid unit.


I am new to woodworking. I'm learning as I go along, and I'm documenting as I learn, in the hope of being helpful to other novices. On the range from slap-dash to deliberate, my method is definitely on the deliberate side. If you have enough experience to be confident in using techniques that are more time-efficient, go for it. The techniques I'm using are those I thought least likely to go wrong, not those that would produce a product in the shortest time or at the lowest cost. You'll notice that I made a number of mistakes, spent considerable time on work I later determined to be unnecessary, and in a number of cases I used different techniques at the end than I did at the beginning. These are all the result of learning. I thought it would be better to demonstrate how I made errors, and how I corrected them, than to provide a set of instructions that presented the false impression that everything went together perfectly.

Saturday, December 13, 2014

Building My Kayak ~ Philip Ruland

Me an my kayak i'm building.. I am using bamboo for the frame. then i'll cover it..


Philip Ruland resides in the Tagum city area and hails from Pennsylvania USA. Philip Is a retired union carpenter and is Director of Tagum Expat Woodworker's Workshop. Phil loves the challenge of building using indigenous materials. This is his kayak in progress. The framing is constructed out of split bamboo and shaved to a flat surface..

Wednesday, December 3, 2014

Tricks for Sanding Louvered Doors


Here's a solution to the time consuming task of sanding slats in louvered doors. All that's required is a simple device on your palm sander.

Sanding slats in louvered doors Take a wooden paint stir stick and cut it about 9" long, measuring from the handle end. Form indentations similar to those on the handle end 2" from the cut end. Cut strips of sandpaper the width of the stir stick and about 6" long. Then fold the sandpaper over one end of the stick, and secure it with duct tape.


Sanding slats in louvered doors Hold the stick against the pad of your palm sander. Next, place a size 84 rubber band (available at office supply stores) onto the handle indentation of the stick and pull the rubber band up and over the edges of your sander. 
Hook it onto the other end of the stick. When you turn on your sander, the stir stick acts as a thin extension and fits perfectly between the louvered slats and into the corners, eliminating hours of tedious hand sanding.

A couple of hints: Keep several large (size 84) rubber bands handy, because they do break. And when the sandpaper wears out on one side of the stick, just flip the stick over to the new side.
Submitted by c.bruce